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Spotlight on New Technology
A Recognition Program for OTC Exhibitors

The Offshore Technology Conference (OTC) announces 14 award recipients for the Spotlight on New Technology Program. "In its second year, the Spotlight on New Technology program continues to serve as a stage to highlight the most innovative and significant offshore developments during the year," said Rod Allan, OTC .05 Chairman. "These recipients demonstrate the increasing technical edge that is required to explore and produce in ever-increasing water depths, and more remote and hostile environments. The products recognized in this year's Spotlight program will help bring offshore development to new depths—depths that just a few years ago seemed impossible."

AGR Subsea - RMR™ Riserless Mud Recovery System - A Dual Gradient Tophole Drilling System
Aker Kvaerner - Stepped Diameter Tendon
Cameron Division of Cooper Cameron Corp. - The Cameron DC™ All-Electric Subsea Production System
Expro International Group PLC - 15k Subsea Safety System
Expro International Group PLC - CaTS™ (Cableless Telemetry System)
Halliburton's Energy Services Group - PoroFlex® Variable Reach Annular Barrier Tool
KROHNE Inc. - Altosonic III Ultrasonic Flowmeter for Custody Transfer
Kvaerner Oilfield Products - Carbon Fibre Rod utilization within Subsea Umbilicals for axial stiffness enhancement
Mustang Engineering - LNG Smart™ Vaporization
Norse Cutting & Abandonment - Abrasive Waterjet Cutting (AWJC) system for severing Multistring Conductors Below Seabed
ProPure AS - C100 H2S Scavenger Mixer (Offshore H2S removal)
Schlumberger - PressureXpress* pressure-while-logging service
Shaffer, a National Oilwell Varco Company - Continuous Circulation System (CCS)
Weatherford International - Optical Flowmeter

AGR Subsea
RMR™ Riserless Mud Recovery System - A Dual Gradient Tophole Drilling System

The RMR™ Riserless Mud Recovery System is a riserless dual gradient technology aimed at the tophole or open hole sections of a subsea well. Using sacrificial mud systems (“pump and dump”) for tophole drilling has to date been the only available technology for drilling subsea wells. RMR™ collects the well return from the open hole sections and thereby enables reuse of tophole drilling fluid and controlled handling and disposal of drill cuttings. The RMR technology may allow drilling wells which otherwise may not have been possible. It also mitigates shallow geohazards, allows use of engineered fluid systems, eliminates emissions, drills deeper topholes to save casing strings and produces significant cost savings. View larger image.
Press Resources: Company logo (310K .EPS)  Product logo (488K .EPS)  Hi-res image (9.2MB .TIF)


Aker Kvaerner

Stepped Diameter Tendon (Website)
The stepped diameter tendon provides an answer to many years of search for how to extend the TLP commercial application to water depths beyond 4,000 feet. The challenge lies in that conventional steel tendons become heavy in the deeper waters and thereby consume payload of platform. Earlier concepts have represented step changes in pressurized steel tendons or composite materials. The stepped diameter tendon is merely applying well proven components in a new fashion. The lower sections are made up of small diameter, thick wall pipe that can withstand the hydrostatic head. The upper sections are made up of large diameter, thin wall pipe that has excess buoyancy to carry to the lower sections. View larger image.
Press Resources: Company logo (219K .EPS)  Larger image (8K .JPG)
Cameron Division of Cooper Cameron Corp.
The Cameron DC™ All-Electric Subsea Production System  (Website)
The CameronDC™ all-electric system is the first subsea system powered by direct current and not by hydraulics. This benefit offers OPEX/CAPEX savings, actuation speed and accuracy, high speed communication and real-time condition monitoring, less environmental risks and more simplified components. The CameronDC™ also offers deepwater and long-distance stepouts, along with new technologies such as smart wells and subsea processing. The system is capable of operating efficiently in deepwater and at record distances from host facilities. CameronDC™ consists of a surface power and communications system, power/communications transportation system, subsea actuation (valves and chokes), and controls system. View larger image.
Press Resources: Company logo (398K .EPS)  Product logo (265K .EPS)  Hi-res image (1.6MB .TIF)
Expro International Group PLC
15k Subsea Safety System
The safety system developed by Expro provides well control function and disconnect capabilities during well installation, workover, intervention and well test operations. The landing string is a critical component in the protection and safety of personnel, the well and the rig. Expro landing strings also provide for safe, low-cost well reentry. This technology uses a patented high integrity ball valve system that enables the landing strings to provide reliable cut and seal ability in a single device. The intervention string provides the dual barriers required during worker operations on horizontal subsea christmas trees over a live well. Each system is certified to deal with all intervention situations and will seal after cutting coiled tubing and/or logging cable used for well intervention. View larger image.
Press Resources: Company logo (578K .EPS)  Hi-res image (4.7MB .JPG)
Expro International Group PLC
CaTS™ (Cableless Telemetry System)  (Website)
The Cableless Telemetry System (CaTS™) is a revolutionary development in the field of well and reservoir monitoring systems. It allows real-time information to be recovered from remote sensors using the available conducting (steel) well infrastructure and without the use of dedicated cabling or instrument lines in the well. This offers operators immense advantages in the monitoring and control of wells with completion configurations that may require downhole wet connects to use more traditional electronic or optical telemetry systems. CaTS™ allows for real-time data, the flexibility for different sensor types, greater ease in configurations, minimal completion equipment penetrations and no cable to the surface for communication. View larger image.
Press Resources: Company logo (578K .EPS)  Hi-res image (3.9MB .JPG)

Halliburton's Energy Services Group
PoroFlex® Variable Reach Annular Barrier Tool
PoroFlex expandable completion system’s variable reach annular barrier technology (ABT-VR) enables zonal isolation capability in open hole completions. The zonal isolation provided by the ABT-VR technology enables the use of production management tools and techniques that were formerly only possible in cased hole completions. These techniques include production and injection control using downhole control valves or sliding sleeves, stimulation and conformance treatments. View larger image.
Press Resources: Company logo (428K .TIF)  Hi-res image (1.4MB .TIF)
KROHNE Inc.
Altosonic III Ultrasonic Flowmeter for Custody Transfer  (Website)
The Altosonic III is a dedicated three-beam liquid ultrasonic flowmeter for custody transfer of light hydrocarbon products. The highly reliable Altosonic III was designed to replace turbines and PD meters. The meter offers .15% accuracy in custody transfer applications. With no moving parts, it eliminates problems with clogging, scaling or blockage while reducing pressure loss. Lifecycle costs are dramatically reduced since the meter has little to no maintenance needs and recalibration is unnecessary. The Altosonic III is bidirectional and the three beams offer built-in redundancy in the unlikely event of a sensor failure. View larger image.
Press Resources: Company logo (912K .TIF)  Hi-res image (443K .JPG)

Kvaerner Oilfield Products

Carbon Fibre Rod utilization within Subsea Umbilicals for axial stiffness enhancement
The carbon fiber technology was introduced to be used in umbilicals in extreme water depths, such as 2,000 meters and beyond. Carbon fiber is far more efficient than steel due to its high stiffness to weight ratio. The stiffness of the carbon fiber rods is about 150,000 Mpa, which is close to the value for steel, but at only 15 percent of the weight. The carbon fiber rods are used to enhance the axial stiffness of the cross section in the umbilical. The rods are incorporated in the umbilical along with the other functional elements, such as steel tubes, electrical cables and fiber optics. Another advantage of this design is that the rods are in direct action within the umbilical, which contributes to the stiffness without any delay of break-in that is typical for Aramid armoring. View larger image.
Press Resources: Company logo (219K .EPS)  Hi-res image (785K .JPG)
Mustang Engineering
LNG Smart™ Vaporization
The LNG Smart™ Vaporization process is used to efficiently and economically regasify liquefied natural gas (LNG). Field tests show that this technology can reduce fuel gas consumption and NOx and CO2 air emissions by as much as 90% across a wide range of temperatures and humidity. This results in significant operating cost savings and benefits to the environment. Key components of this technology are industry standard fin-fan air exchangers used with downward flow and LNG vaporizer heat exchangers. The process is generally used in parallel with Submerged Combustion Vaporizers (SCVs) and significantly lowers yearly gas consumption int eh SCVs and Nox and CO2 emissions from the SCVs. The process also can be used in lieu of sea water vaporization technology, e.g. Open Rack Vaporizers, reducing the potential harmful effect on marine life. The process was specially designed to use commercially available equipment and can be used equally as well on new or existing facilities, either onshore or offshore. The only by-product is fresh water that can easily be treated for potable consumption. View larger image.
Press Resources: Company logo (132K .JPG)  Hi-res image (1.4MB .JPG)

Norse Cutting & Abandonment
Abrasive Waterjet Cutting (AWJC) system for severing Multistring Conductors Below Seabed
Abrasive Waterjet Cutting provides operators with a safe, fast, cost effective and environmentally friendly method for cutting multistring casing in plug and abandonment and conductor slot recovery projects. The system can be mobilized quickly and its flexibility enables it to work simultaneously with rig operations. The tooling can be run downhole through a rotary table, from a skid or platform deck and from a vessel. Norse Cutting & Abandonment’s cold cutting technology produces clean, level, even cut edges, enabling easier and safer handling of the sections to be recovered and an ideal surface for landing out a whipstock for slot recovery. The abrasive waterjet cutting system is powered by a high-pressure pump and mixing chamber delivering a powerful jet of water borne abrasive particles through an umbilical to the nozzle in the cutting tool. The tool and all cutting parameters are controlled and monitored through a real-time computer-based data tracking system. This unique system is patented and proven at water depths of 350 feet. It is capable of cutting five string configurations, cemented or partly cemented, in a single pass. View larger image.
Press Resources: Company logo (51K .TIF)  Hi-res image (234K .TIF)
ProPure AS
C100 H2S Scavenger Mixer (Offshore H2S removal) (Press Release)
The ProPure technology implies on site H2S removal that both reduces costs and is more environmentally friendly compared to conventional H2S scavenging methods. Using ProPure’s system, H2S scavenger is supplied in a controlled manner to an annular injection chamber. Due to the ProPure patented pipe geometry, the injected scavenger solvent is transformed into minute droplets and almost instantly atomized. Immediately afterwards, there is a rapid mass transfer of H2S to the scavenging agent. The complimentary C100 injection mixer has a high turndown ratio in scavenger injection and helps avoid clogging and malfunction. The in-line concept is designed to support successful pigging of the pipelines at all times and requires minimal maintenance. Operating units in the North Sea report a H2S scavenger usage of typically 2400 - 2600 USgal/day when using conventional chemical injection methods. After replacement of conventional devices by the ProPure C100 H2S scavenger Mixer, the H2S scavenger consumption has been reduced by 30-35%. Besides the positive environmental effects achieved by use of ProPure C100 H2S Scavenger Mixer, the operational cost savings are considerable. View larger image.
Press Resources: Company logo (343K .EPS)  Hi-res image (695K .JPG)
Schlumberger
PressureXpress* pressure-while-logging service
The PressureXpress* reservoir pressure while logging service is a wireline tool that has been developed specifically for formation pressure and fluid mobility testing, unlike conventional formation testers that also incorporate fluid sampling capabilities. The resulting streamlined design of the high-quality pressure/mobility testing tool enables measurements as low as 0.004mD/cp to be taken in a fraction of the time required by multifunctional formation testers, minimizing the risk of differential sticking and subsequent fishing operations and replacement costs. For one customer the overall impact of PressureXpress* use in the field were reductions of 30% in well costs and 65% in overall well cycle time, and a 30% increase in field production. View larger image.
Press Resources: Company logo (1MB .TIF)  Hi-res image (6.5MB .TIF)

Shaffer, a National Oilwell Varco Company   
Continuous Circulation System (CCS)
The Continuous Circulation System (CCS) allows drilling fluid circulation to be maintained while making connections with conventional drill pipe during the drilling process. The CCS integrates into key operating functions into a single system, including iron roughnecks, blow-out preventers, power slips, mud manifolds and snubbing units. The CCS makes continuous circulation during connections possible by creating a sealed pressure chamber around the tool joint to be broken. Pressurized drilling fluid is introduced into this chamber equalizing the pressure inside and outside of the connection. The CCS is designed to work in conjunction with the rig’s rotary table and top-drive drilling system and is a self-contained unit that can be installed on almost any top-drive equipped rig in a matter of hours. Continuous fluid circulation creates the conditions needed to maintain constant bottom-hole pressures resulting in enhanced drilling performance while reducing non-productive time. View larger image.
Press Resources: Company logo (439K .EPS)  Company logo 2 (2.8MB .TIF)   Hi-res image (381K .JPG)
Weatherford International
Optical Flowmeter (Website)
The Optical Flowmeter provides accurate, real-time downhole flow measurement of liquid and/or gas. It is designed for permanent downhole installation and is deployed as part of the production tubing during the completion. The Optical Flowmeter is the first to use sonar optical technology, which provides greater accuracy, reliability and stability than traditional electronic flowmeters. It features an innovative array of spatially distributed fiber optic-based sensors to measure the propagation of pressures associated with turbulent flows and acoustic signals in the flow. The flowmeter’s benefits include zonal production allocation, early identification of production decline, direct determination of the productivity index, and fewer surface well tests and surface facilities. View larger image.
Press Resources: Company logo (46K .EPS)  Hi-res image (645K .JPG)
 


 

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